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The nested ./styles/corrosion.css barrel (8 @import token files) was placed after `@import "tailwindcss"`. Once Tailwind v4 expands in place, those nested @imports no longer precede all statements, so PostCSS DROPPED them (the 8 'should be written before any other statement' warnings). Result: every design token (--surface-*, --accent, --text-*, --font-brand, --space-*) was empty and the entire re-skin rendered unstyled (white bg, no surfaces/accent) despite a green build. Fix: import the 8 token files directly + contiguous in style.css. Verified live via Playwright — tokens resolve (--accent #f26622, canvas #0a0b0e) and the login renders correctly. Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>